Insulation Material For Induction Furnace

Variety of material required for Insulation of Induction Coil.
We supply complete range of Insulation material required to reinsulate/repiar Induction coil of any make. We keep all products under this category ex-stock.

Yoke Mica HRM SHEET

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ShapeRectangular
Thickness5 to 25 mm
MaterialStainless Steel
FinishRough Cut
WidthUpto 400 mm
Max length2500 mm in single piece

Yoke Mica is made from Hard Mica sheet . It have very good dielectric and mechanical properties.

We also supply it with lamination of Asbestos sheet along with Nomex paper. Also known as lamination mica pad.

Application

  • It is manly used in Induction furnace to provide electrical Insulation between coil and yoke.

Flexocoat Base and Hardener

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State/FormLiquid
Packaging Size (ex. 1L or 1Kg)1 kg
ColorWhite and grey
Brandsubond
Surface of Applicationcopper tube
Country of OriginMade in India

It is a epoxy paint having excellent adhesion, very good electrical & Mechanical properties include thermal shock resistance coupled with long durability

Applications:

This coating is mainly used to insulate the coil of Induction Furnace, It has excellent adhesion on copper and stainless steel with desire flexibility to withstand cooling and heating cycles normally encountered during operation of furnaces and provides electrical resistance to voltage developed between coil turns to protect from sparking.

Fiberglass Woven Tape

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ColorWhite
Thickness3 mm
Temperature600 degree C
Tape Length15 mtr roll
BrandSEM
Country of OriginMade in India

Unvarnished Fiberglass tapes also known as F.G.Woven Tape are made from finest Fiber Glass yarn which has good Thermal & electrical insulation and also mechanical strength

Ceramic Fiber Paper

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ColorWhite
Thickness2~6 mm
Density200g/m3
Length6-20 MTR
Width1220 mm
Country of OriginMade in India

Minimum order quantity: 1 Roll

Ceramic fiber paper consists primarily of high purity alumino-silicate fiber and is made through a fiber washing process. This process controls the content of unfiberized shots to a very minimal level within the paper.

Our ceramic fiber paper features light weight, structure uniformity and low thermal conductivity, which serve as a perfect solution for high temperature insulation, chemical corrosion resistance, and thermal shock resistance.

This ceramic fiber paper can be used in various types of refractory and sealing applications and is available with a variety of thicknesses, widths, and temperature ratings.

Flexible Mica Glass Ceramic Sheet

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TemperaturesUp to 1200 degree c
Thickness2.0 mm to 4.00 mm
Width10-40 mm
I Deal InNew only
Tensile strengthN/ cm less than 200
Country of OriginMade in India

Flexible Mica Glass Ceramic Sheet Is A Flexible Folium made by combining Phlogopite mica paper, glass cloth, and ceramic paper bonded with silicon resin. It has excellent flexibility, heat resistance, moisture resistance and other electrical properties. It does not emit smoke or odour. 


APPLICATION

This is suitable for High Temperature Resistant gasket , Induction Furnace & Refractory Linings. These are some of the typical high thermal & electrical insulation application.

 

PACKING :

Sheet are packed in airtight mechanically strong wooden boxes so that these are produced from dirt dust and moisture. The packing also ensures safe transit and storage.


PHYSICAL COMPOSITION 

  • Ceramic Paper
  • Glass Cloth
  • Phlogopite Mica
  • Silicone Resin

 

Mica Tube

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SizeIn ID of 10mm, OD of 100 mm
Maximum lengthUpto 1300 mm
Temperature600 degree C
I Deal InNew only
Standard length1000 mm
Country of OriginMade in India

Mica tube are hard tubes with good mechanical strength and is used for Thermal & electrical insulation. 

Application:

Induction Furnace, Electric are furnace, Metallurgy equipment, Resistors, Electric motor, Appliances and wherever insulation of high temperature and high dielectric strength is required

Syndanio Spacers

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Thickness3 mm to 30 mm
BrandStar Enterprises
ColorWhite
SurfaceInduction Furnace
I Deal InNew only
Country of OriginMade in India

Minimum order quantity: 100 Unit

Syndanio Spacers are cut from Syndanio sheet and is used as Induction Furnace Coil turns separator.

We offer High arcing Grade Syndanio Spacers in various sizes and thickness. Most of the sizes are ex-stock with us.

Fiber Glass Tape

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Tape Width20-40 mm
Tape Length30 meter & 50 meter
ColorBlack, White, Transparent, Brown
SurfaceHeat Resistant
I Deal InNew only
Country of OriginMade in India

Fiber Glass Tape are made up of fiber glass rovings. It is used for electrical insulation purpose.

PTFE Sheets

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Thickness0. 1mm to 3. 5mm
ColorWhite
MaterialPolytetrafluoroethylene (PTFE)
Capacityupto 250 degree centigrade
Width300mm,450mm,600mm,1000 mm,1200mm,1500mm
Country of OriginMade in India

PTFE Skived and Moulded Sheets are available in various sizes & thickness.

PTFE (polytetrafluoroethylene) the combination of chemical and physical properties of ptfe is a consequence of its true fluorocarbon structure.

This unusual structure leads to a material which has an almost universal chemical inertness.

Ceramic Blanket

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Thickness13,25,38,50 mm
I Deal InNew Only
Density (kg/m2)64, 96 128
ColourWhite
Temperature(degree C)1260 ,1425
Country of OriginMade in India

Minimum order quantity: 1 Unit

Ceramic Blanket.


Application Areas

Furnace, Kin, Fired Heaters, Hydrogen Reformer linings, Also insulation of Steam and Gas Turbines, Investment casting moulds, reusable insulation for field stress relieving, fire protection and acoustic insulation at high temperatures. High Temperature Pipe wrap Application. Used to make Modules for Tunnel Roller Kiln

 

FRP Tubes

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Single Piece Length6 meter, 18 meter, 36 meter, >36 meter
ShapeRound
Size/Diameter2 inch, 3 inch, >4 inch, 4 inch
Temperature400 degree centigrade
Standard length1 mtr
Country of OriginMade in India

With the assistance of our expert and dedicated professionals, we bring forth an extensive range of FRP Tubes.

Syndanio Sheets

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Thickness3. 5 mm to 75 mm
Max Withstanding Temperature30 degree C
Size42 x 48(inches)
BrandStar Enterprises
ColorWhite
Country of OriginMade in India

This is a non arcing, compressed asbestos sheet.The sheet is machinable so by machining we can produce syndanio spacers, syndanio washers, syndanio bushes syndanio rings, syndanio top-bottom of crucibles, this is used as electrical insulation purpose in industry.

Syndanio Product

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Thickness3 to 75 mm
ColorGrey
Size42 x 48(inches)
Max Withstanding Temperature550 degree c
I Deal InNew only
Country of OriginMade in India

Syndanio provides high mechanical strength Along with high thermal resistance. They are mainly used to construct crucible body We are catering variety of Syndanio product which stands high on quality parameters and is available at competitive prices.


The range comprises of following components such as:

 

  • Rings
  • Sheets & its segments
  • Washers
  • Coil Spacers
  • Bushes and any size & shape

Yoke Insulation Pad

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Thickness2 +10+10 mm
Max Withstanding Temperature150 degree
MaterialFibre-reinforced plastic (FRP),Silicon rubber stripes
SurfaceCorrosion Resistant
Country of OriginMade in India

Minimum order quantity: 12 Unit

Star enterprises offer superior quality of Newly Introduced FRP  Fiberglass reinforced polyester laminates with Combination of Frp and Silicon rubber stripes ,which has excellent combination of high strength, Flame resistance and low smoke, flame and toxicity generation.

It is manufactured from layer of glass mat bonded with thermosetting temperature stable polyester resins as per NEMA procedure .

This product is now Started replacing conventional Mica-Asbestos sheets which have low arc and carbon track resistance, as well as flame resistance, physical strength and moderate heat resistance.

We can also use PTFE sheet instead of FRP Sheet.

FRP Washers

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ShapeRound
Surface FinishNatural
Thickness1mm to 5mm
TemperatureUpto 400 degree centigrade
Country of OriginMade in India

With the assistance of our expert and dedicated professionals, we bring forth an extensive range of FRP Washers.

FRP Sheet

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ColorGreen
Thickness 0. 5mm to 50mm
Size(inch X inch)10 feet x 5 feet
Surface TreatmentColor Coated
ShapeRectangular, Square
Temperature400 degree

FRP sheet(Fiber Glass Sheet).                           

FRP Epoxy Sheet

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ColorGreen
I Deal InNew Only
MaterialFibre-reinforced plastic (FRP)
ColourGreen
SurfaceColour Coated
ShapeRectangle,Square

We Star Enterprises are one of the reputed manufacturer and supplier of FRP Epoxy sheets.

Furnace Insulation Material

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Thickness2.5 - 3 mm
Max Withstanding Temperature180 degree
Reflectivity96 - 97 %
I Deal InNew only
Country of OriginMade in India

Insulation materials are mainly use to Insulate Induction coil. There are various kinds of material required for the purpose.

The good quality of material is utmost important, as Induction coil operates at very high voltage and Temperature. Any negligence about coil insulation results in failure of costly components and production loss.



We cater very wide range of Insulation products of reputed Brands , which are as under.

  • Flexocoat Base & Hardner

  • Polyester Resins with Activator & Hardner

  • Fiber Glass Tape

  • F.G.Woven Tape

  • FRP Sheets

  • FRP Tubes, Washers , Spacers

  • FRP Supports (Flats)

  • FRP Angles & Channels

  • Silicon Rubber Tape

  • Silicon Bonded Mica Sheet

  • Champion Gasket sheet

  • Asbestose Mill Board

  • PTFE Sheet

  • Tuff seal

  • Permali Wood

  • Mica Washer , Tube & Sheets

  • Yoke Mica

  • Ring Mica

  • Glass Mica Tape

  • Varnish & Thinner (All Types)

  • Syndanio Sheet & Segments

  • Syndanio spacers (Gutka)

  • Nomex Paper

  • Asbestose Cloth & Rope

  • Bektol red

  • Beckalite-Hylum Sheets

  • Ceramic Paper / Cloth / Rope

 

Densified Compreg Perma Wood

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ColorWooden
MaterialWooden
Temperature200 degree C
I Deal InNew only
LocationIndia
Country of OriginMade in India


Densified Compreg Perma Wood Coil support are used for supporting Induction coil in up right position. It takes total load of top on it and protects coil from deformation.

Various sizes of coil support offered by us is of premium quality and available at optimum prices.It also call Permali wood.

OTHER PRODUCT APPLICATIONS--------


Our products find application in almost every industry. The industries we have served in the past include -

Electrical Transformer, Switch Gear, Generator, Motor, Control Panel, etc.
Defence Established Applications in Military, Navy & AirForce






Railways
 

Coach Buildings, Electrical Equipments, Traction Equipments, Rail Track components etc.




Automobile
Instrument Panel, Parcel Tray, Flooring, Under Bonnet Applications, Bumpers, etc.
.Top.

Foundries

Match Plates & Pattern etc.

Forgings

Pattern Making, etc.

Textile machineries

Picking Sticks, etc for High Speed Automatic Looms.

Telecommunications

Underground Cable Covers & Casings, Joint Boxes, Telephone Booths etc.

Chemical

Pipelines, Tanks, Cryogenic Applications, etc.

Petroleum

Off-shore applications, pipelines, Non-corrosive doors, Partition, etc.

Construction

Doors, Flooring Material, etc.

Atomic Energy

Neutron Shielding Application.

Fiber Glass Sheet

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Tape Width20-40 mm
Tape Length20-30 m
ColorTransparent, Black, White, Multicolor, Brown
I Deal InNew Only
SurfaceHeat Resistant,Polished
Country of OriginMade in India

Fiber glass products are the prime insulating material used in any induction furnace. There are variety of products made from fiber glass


Some of them which we cater are—

 

  • FRP Tubes
  • F.G. Tapes
  • F.G.Woven Tape
  • FRP Sheet
  • FRP flats for coil support
  • FRP Washers
  • FRP Spacers
  • DMC Spacers
  • Glass Mica tape
  • Glass/Ceramic Wool

Silicon Rubber Tapes

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ColorRed
Size>4 inch, 3 inch, 4 inch, 2 inch
Thickness0. 5 mm to 5 mm
ColourRed
Standard roll size15 mtr
Country of OriginMade in India

Silicon rubber tape (belts) has properties of high temperature resistance, chemical resistance, abrasion resistance, superior dielectric & non sticky properties

    Round Mica

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    Thickness3 mm to 12 mm
    ColorBrown
    LocationIndia
    MaterialMica
    ShapeO Ring
    I Deal InNew only
    Country of OriginMade in India

    Round Mica or Ring Mica is made from Hard Mica sheet cut as per required radius and width, Normally one ring is made from several segments. It has very good Dielectric strength.

    Application

    • It is used for provide insulation between turns of Induction Furnace Coil

    Subond Flexocoat 2216 Base

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    Product Brochure

    Flexocoat 4515

    Epoxy Frp Sheets

    FRP Rectangular Tube

    Ceramic Fiber Paper S

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      Ceramic Fiber Paper s

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      Contact Us

      Ashish Shah (Partner)
      Star Enterprises
      Office No. 18, 1st Floor, Diamond Building, Pathakwadi Lane, Lohar Chawl
      Kalbadevi, Mumbai - 400002, Maharashtra, India

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